Technology
The main activity of Banes, spol. s r.o. is custom manufacturing of rotating parts in larger batches by turning on turret and CNC long-turning machines. The company is equipped with a technology for production of precision rotating parts from bars with diameters from 2 to 60 mm with the possibility of eccentric drilling and milling, threading in IT6 or higher accuracy.
Most used types of bars:
- free-cutting steel
- carbon steel
- stainless steel
- bronze
- copper
- brass
- aluminium
- plastic and other
The focus is on CNC turning from free-cutting steel with a diameter from 2 to 32 mm.
The serial production volume is from 5000 to 500 000 pcs / year for sleeve-shaped parts and from 10 000 to 1 000 000 pcs of one position for shaft-shaped parts. The serial production volume for machining parts with diameters from 33 to 60 mm is approximately 1 000 - 100 000 pcs / year.
Machinery
Production technology
The company puts emphasis on a high quality and a professional level of machinery and focuses on Japanese CNC turning machines with a high productivity and a precise machining.
| CNC machine tools | number |
|---|---|
|
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| STAR | 67 |
| STAR CNC lathe up to Ø 38 mm | 1 |
| STAR CNC lathe up to Ø 32 mm | 10 |
| STAR CNC lathe up to Ø 20 mm | 56 |
| CITIZEN | 51 |
| CITIZEN CNC lathes up to Ø 51 mm | 3 |
| CITIZEN CNC lathes up to Ø 32 mm | 22 |
| CITIZEN CNC lathes up to Ø 20 mm | 26 |
| NAKAMURA WY 150 | 1 |
| MURATEC MW40 GTMCY | 1 |
| GOODWAY | 3 |
| GOODWAY CNC lathes up to Ø 20 mm | 3 |
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| TSUGAMI M08SY-G CNC lathe with automatic loading up to Ø 152 mm | 1 |
| TSUGAMI CNC lathe | 1 |
| GOODWAY CNC lathe up to Ø 60 mm | 13 |
| DAEWOO CNC lathe up to Ø 48 mm | 2 |
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| FANUC ROBODRILL | 4 |
| TOPPER | 1 |
| Cam machine tools | |
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| TRAUB TORNOS up to Ø 10 mm | 28 |
| Finishing machine tools | |
|
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| CITIZEN CINCOM OCEAN GN3200W (hard turning) | 2 |
| Double spindle semi-automatic finishing lathe | 3 |
| Milling cutters, finishing lathes, drills, surface grinders... | 30 |
|
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| Centerless grinder | 2 |
| NC grinder for recess grinding (between spikes) | 1 |
| Grinder for recess grinding (between spikes) | 1 |
| CNC flat surface grinder FMG-B1224 | 1 |
|
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| NC honing machine SUNNEN SH2000 - stroke length 6,0 - 170 mm | 2 |
|
|
| Thread rolling machine RWT 20X CNC/AC sym (for bar lenght of 3m) | 1 |
| Thread rolling machine RWT 12X | 1 |
| Thread rolling machine RWT 12X with automatic loading | 1 |
| Thread rolling machine other | 2 |
|
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| CNC broaching machine with automatic cycle CHI-050C / CHI-0510-1 | 2 |
| Broaching machine (manual operation) | 2 |
Non-production technology
| Measuring devices | number |
|---|---|
| Mitutoyo contour measuring system | 1 |
| Altimeter Tessa 2D Micro-hite 600 | 5 |
| Mitutoyo digital microscope + a unit processing data in 2D | 1 |
| Mitutoyo microscope | 3 |
| Three-point internal micrometers | 6–40 mm |
| Laboratory Surface roughness tester Mitutoyo SJ-500 | 1 |
| Surface roughness tester Mitutoyo Ra, Rz, Rq, Ry | 3 |
| KEYENCE digital profile projector | 5 |
| Robotic workstation for 100% measuring control (fitted with KEYENCE high-speed measuring system and hexa-axial UR5 and FANUC robot) | 3 |
| Fully automatic DUROMETER with optical zoom - KB 30 S (made by KB Prüftechnik) | 1 |
| 3D measuring system Mitutoyo CRYSTA-Apex 700 with swivel head | 1 |
| 3D measuring system Mitutoyo MiSTAR 555 | 1 |
Top product quality also means cleanliness of the components themselves. All products pass through the CNC cleaner where the absolute cleanliness of the components is achieved by using ultrasound and perchlor vapour. It is an ecological way of cleaning with a closed circuit and no emissions.
| Purity of components | |
|---|---|
| CNC ultrasound HÖSEL washer (with optional conservation of washed components) | 1 |
| CNC ultrasound ILSA washer | 1 |
Cooperation
The list of our company suppliers includes carefully selected contractors for specialized operations using other production technologies. Normally provided cooperation:
- heat treatment
- surface finishing - electroplating, phosphating, blacking, DELTA system, lacquering, etc.
- welding
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STAR Swiss Type CNC Lathe | STAR CNC lathing centers | STAR CNC lathing center | Swiss Type CNC Lathe | STAR Swiss Type CNC Lathe |
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Line of CNC STAR automats | STAR Swiss Type Lathe | Machining of turned components | Lathing of turned components | Camshaft TRAUB automats |
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CNC single-spindle multi-axial automats | CNC lathing | Manufacture of precision turned components | Customized lathing | High-precision machine production |
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CNC machining | CNC ultrasound HÖSEL washer | CNC ultrasound ILSA washer |
NEWS
Winter company holiday
23.12.22 - 01.01.23
(inclusive)
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